Medical Packaging Design Spotlight: Sterile Barrier Packaging Doesn't Have To Look Sterile
At Averra Packaging, we help medical device companies bring their products to market with ISO& FDA-compliant medical packaging design and custom thermoformed medical trays. Our focus is on creating packaging that is not only functional and compliant, but also enhances the end-user experience.
The Problem
A mid-sized medical device manufacturer developing an Endovascular Aneurysm Stabilization Treatment System needed a sterile barrier packaging solution that combined the performance of a functional medical device tray with the aesthetics of a premium package—all on a tight timeline.
The Solution
Averra Packaging developed and submitted multiple design concepts, working closely with the customer’s engineers and marketing team to refine the design. By collaborating directly with their contract packager, we ensured the tray and Tyvek lid were optimized for production and sterilization while still delivering the premium look and feel the customer wanted.
The Result
Even with late-stage design changes, Averra Packaging delivered a solution that exceeded expectations. The final packaging not only provided a robust sterile barrier, but also offered a polished, high-quality presentation. Most importantly, it worked seamlessly on their contract packaging equipment—giving the customer both confidence and speed to market.
If you want to discuss how your packaging can seamlessly merge functionality with visual appeal, drop us a line.
Or, if you'll be at the Pack Expo show in Las Vegas Sept. 29th thru Oct. 1st. 2025 come by and see us at booth N-5444